Sulphur Melting & Purification: Brighter Production

Sulphurnet has focussed its activities on the brighter production of sulphur processing for sulphuric acid plants and sulphur re-processing facilities. Sulphurnet understands the need of engineers, give technical support, trainings and supplies equipments and spare parts. We offer the following products and services:

 

Liquid Sulphur Filters

Liquid Sulphur Polishing Filters

Self-Cleaning Sulphur Filters

Filter Leafs

Self-Cleaning Sulphur Strainers

Filters for Sulphuric Acid

Sulphur Melters

Process Design and Basic Engineering

Detailed Engineering

Plant Lay-Out & Operational Plant Audits

Project Management

Economic Studies and Cost Control

 

Do you need more production volume, improved sulphur quality or reduced maintenance costs?

When you know your objectives, we can work out the best solution for your sulphur processing needs. We can provide melting and purification solutions with true turnkey service. Let us do all the work for you with our full design package.

All of our systems can be pre-fabricated and assembled on-site, and complete plants can be fully automated. Our systems also meet all the Health, Safety and Environmental regulations and we build all piping and equipment above ground. That means that it will be easy for you to perform maintenance on your plant.

 

Filtration   Services   Accessories
Sulphur Filtration Sulphur melting plus purification Sulphur Plant Design sulphur plus engineering services

Spare parts Sulphur Plants

 

 

Sulphur filtration process

 

Above Ground Melter

      

 

Sulphurnet offers a wide range of sulphur melting systems based on the quality of the sulphur feed as well as the required quality of the sulphur at the outlet system. 

We also offer solutions to increase the capacity of melting plants. All our systems are design with an Above Ground Melter. 

Sulphurnet melters are above ground tanks with steam coils. The steam coils provide the energy required for melting solid sulphur. The tank has a conical bottom and is executed with a brick internal lining as corrosion prevention. To intensify the melting rate the melter is execution with an agitator. 

The agitator has numerous functions; increasing the velocity of the sulphur along the heating coils, keeping solids in suspension and also to improve the neutralization by improving the contact with lime. 

To guarantee a good operation, the geometric factors, such as the coil desing, agitator choice, position of the solid sulphur inlet, are analysed with a CFD simulator. 

 

ADVANTAGES OF THE SULPHUR MELTER  
Better hear transfer Smaller footprint melter
No dead zones Less settling
Overflow systems Continuously operation heavy solids remain in melting tank
Safe draining system No need to shut down the melter and cool the sulphur when removing settled debris. 
No manual cleaning Save time and less sulphur waste

 

 

Flash Sulphur Melter

 

Specialized to handle sulphur with high moisture contents                                                                                                                                  

Benefits:

  • Compact design (small plot space)
  • Increasing capacity of existing melting plant
  • No moving parts, low maintenance cost
  • Expands capacity of existing production
  • No internal coils, less corrosion
  • Can handle sulphur with high water contents
  • Suitable for powder type of sulphur
  • Less foaming issues

 

 

Polishing Filter

               

 

Liquid Sulphur Polishing Filter is used for the removal of fine particles passing the primaty pressure leaf filters. Fine solids, such as ashes and filter-aids, are removed to a level of less than 5 ppm for particles smaller than 5 micron. 

The porous ceramic filter cartridge is specially designed for the polishing of liquid sulphur. porous Ceramic cartridges are manufactured from aluminium oxide which exhibits a high chemical resistance and mechanical strength. The fine porous types with a smooth surface are particularly suitable for fine filtration utilizing back-washing by steam.

CARTRIDGE

Porous ceramic filters are designed specially for the polishing filtration of liquid sulphur. 

These rugged porous ceramic cartridge are manufactured by fusing aluminium oxide grains using a porcelatin bond to form a strong, uniformly porous and homogeneus structure. 

 

Self-Cleaning Candle Filter

               

 

The primary purpose of the Self-Cleaning Candle Filter (SCCF) is to achieve the most optimal filtration results and to remove any remaining contaminants from the sulphur. A filtration efficiency as low as 5 ppm can be achieved.

Benefits for Sulphuric Acid Plants: 

  • Cleaning is performed by back blowing with air to be efficient and thorough
  • Helps to reduce the pressure differential build-up in the converter
  • Reduces maintenance costs and operational losses of the acid plant
  • Can also be installed in existing plants
  • Automated cleaning
  • Fine filtration at the sub-micron level for acid plants / catalyst protection
  • Closed systems, no emissions

 

 

Pressure Leaf Filter

               

 

The pressure leaf filter removes contaminants, such as ash and bitumen, which can plug the catalys mass downstram in the Converter. 

Some of the advantages are: 

  • Decreases maintenance costs and improves the operation time of the plant
  • Reduction of contamination reduces the acidity of the sulphur and reduces corrosion
  • Retractable tank and fixed cover, no need to disconnect pipelines for cleaning procedures. 
  • Filter leafs remain stationary, no cake dropping during opening
  • Quick closure with long gasket lifetime
  • Filter leafs with double "O" ring to prevent by-pass 
  • Fully hydraulic operation
  • Tailor-made to your specifications

 

FILTER LEAFS

We make custom designed filter leafs for all filter brands. 

Features:

  • Rigid and durable construction
  • Ability to customize designs
  • Sufficient drainage area
  • Bolted construction

Mesh posibilities: 316L SS, 316 NSCD, 904L SS

Optional: 2 mm frame instead of 1.6 mm for less bending, more resistance and less maintenance cost. 

 

Storage tank with external heating design

 

 

Sulphur tanks engineering package includes:

  1. Design parametres of the tank
  2. Nozzles specification; instrument list 
  3. Foundation calculations
  4. External heating tracing
    1. Isometrics
    2. Connection point of jacket external to the tank
    3. Supply of external coils

Advantages of external heating:

  • Overall temperature over the complete tank surface is constant. 
  • Less corrosion
  • No condensation of sulphur on the inside of the tank causing corrosion
  • No water on the outside
  • Longer lifetime of storage tank
  • No risk of cross contamination between steam and sulphur

 

Self-Cleaning Sulphur Strainer

self-cleaning sulphur strainer

 

The objective of the Self-Cleaning Sulphur Strainer is to remove unwanted particles from liquid sulphur. A very effective system where pre- or final filtration in the 30-1000 micron range is required.

Benefits for sulphur recovery plants: 

  • Loss of sulphur is minimal
  • Drainage is controlled independently by a control system
  • Number of moving parts is limited
  • There is no need for external assistance
  • The best sealing materials are used to suit sulphur processing
  • No components require lubrication. This results in minimal maintenance and zero contamination of the liquid by the lubricant
  • Can be fitted with a filter strainer rated at 30, 50, 75, 100, 150, 300, 500 or 1000 microns.

Contact us now! 

+31 345 476627 / info@sulphurnet.com